At last, some images
I am getting through the metal bashing part. The tubing is 1" (25 mm) dia 6061 T6 (or similar) Aluminum, 0,058" (1.4 mm) wall thickness which I think is adequate for this lightly loaded structure; I have smaller diameters which fit snugly together allowing me to make the mast telescopic and the other long parts modular so they will fit in my van.
The first pic shows the basic Tee-shaped structure: it is rotated slightly to port to distinguish the rotating assembly from the fixed plywood deck. The beam for the starboard ama and Bruce foil is sticking out to the left in the photo and the bowsprit, which will carry the raked mast, is on the right. The port ama beam has not been made yet, the stub that it will mount on can be seen better if you zoom in.
I would have preferred to use bent tubing for the crosspiece but I haven't found anyone local who can do it; the auto exhaust guy can't bend tubing this small, and my buddy with the machine shop has closed down and sold off all his equipment due to the economy. So for now I had to cut and fabricate as best I could.
The ama beams slope down at 15 deg to bring the amas closer to water level; the bowsprit is (more or less) horizontal although it seems tipped up in the photo.
The second pic shows the bearing structure; the ply wood plate carries a 6" (150 mm) lazy susan bearing, it is upside-down and normally rests on the deck. The smaller (3", 75mm) bearing on the right goes under the deck with the smaller ply backing plate and the whole thing is held together by a 1/4" (6 mm) bolt with the deck sandwiched between the bearings. This keeps the bearings under pressure since they are not designed to withstand load in tension.
The bearing arrangement may seem a bit overdone considering how little moment is required to flip a a kayak, but the main load will occur if/when I hit a submerged object. When the ice melts various tree parts drift down the river into the lake and wander around for the first month or so of Spring until they fetch up on a bank.
This project shares parts with the
http://www.boatdesign.net/forums/sailboats/sailing-directly-upwind-29981-6.html thread; for that project the rotating part constitutes the "Sailing Machine" and will be mounted on the Link Beam shown in the last post of that thread. For that application the bearings on the deck will be more heavily loaded. We will see how they stand up!