Mast Raising and Lowering Systems?

Discussion in 'Boat Design' started by CatBuilder, May 23, 2011.

  1. u4ea32
    Joined: Nov 2005
    Posts: 416
    Likes: 14, Points: 18, Legacy Rep: 192
    Location: Los Angeles

    u4ea32 Senior Member

    This is the way to do it. I grew up in Huntington Harbour, in Southern California. The bridge crossing the harbor entrance was only 26 feet at low water, so everything larger than a very small dinghy needs to drop the mast every time out, and every time back in. Its really cheap, easy, and in general, safe.

    The full details for the best set up:

    1) Deck stepped mast
    2) Tabernacle, basically two strong vertical plates on either side of the mast, with a big bolt going athwartship through the mast. Cut a radius off the front low edge of the mast for clearance while lowering. The base of the mast can be raised off the deck, with turning blocks actually under the mast step, so all halyards lead across the deck, into the blocks within the mast step, and then up inside the mast.
    3) Weld or bolt a bracket at the back edge of the mast, to carry a bolt that goes vertically into the mast step on deck. This bolt acts like the wood blocks you jam in front of the mast in a deck stepped rig to lock down the mast so its stiffer down low, reducing forward low mast bend. You remove this bolt before lowering the mast.
    4) The mast must be supported athwarthship as the mast is lowered forward. This is often done by having some (lowers) or all shrouds with a pivot point in line with that bolt through the tabernacle, so the shrouds are more-or-less tight as the rig lowers. This is often done by having lowers on the cabin top, in-line with the mast. Some people put a compression strut on the uppers under that in-line pivot point, with a removeable strop that leads aft.
    5) The boom must also be supported athwartship as the mast is lowered and the boom goes up. This is usually done with a bridle that attaches to the shrouds at the pivot point.
    6) Either the main halyard, topping lift, or (better) the backstay is attached to the end of the boom. Using the backstay is the best, as its certainly stronger, and certainly fixed length, and you need to disconnect the backstay anyway in order to lower the mast forward.
    7) Use the mainsheet as the tackle for lowering (and later, raising) the mast.
    8) To fully lower the rig, ensure your bow pulpit can take the weight, most can. I put a life jacket or similar padded-and-slippery thing on the bow pulpit. When the mast is fully down, one can remove the bolt through the mast, and slide the entire mast aft.
     
  2. CatBuilder

    CatBuilder Previous Member

    Some excellent advice. Thank you very much.

    I now have a good general understanding of how to do this. Key is to support the mast athwartships as it goes up or down, keeping it from swaying or getting out of control.

    Thanks for the input.

    Keys: That situation stinks. Glad you got out of it. :)
     
  3. u4ea32
    Joined: Nov 2005
    Posts: 416
    Likes: 14, Points: 18, Legacy Rep: 192
    Location: Los Angeles

    u4ea32 Senior Member

    That Columbia 50 set up is pretty cool. It works quite differently from the simpler and more common approach, and was substantially more expensive and heavier, and so I am pretty sure no one else did their mast in a similar way in California. It was taken from how dutch barge boats lower their masts.

    The mast pivot point is several feet above the boom, so the boom and mainsail can stay in the boom gallows and on the mast.

    Below this pivot point, the oversized mast was cut: starting at the base of the mast about where the round leading edge of the mast changes to the flat sides of the mast, a vertical cut was made up about 8 feet (above the mainsal headboard), then the cut curved aft and back vertical, with the diameter of this curve barely more than the flat surface of the sides of the mast section, down about a foot, then curving sharply aft again to horizontal, around the back of the mast (cutting the mainsail luff track), and then curving back to vertical again up a foot, curve over and back down the other side of the mast to the mast step. The top "ears" were where the pivot point goes through the sides and the top mast. The resulting two pieces of aluminum were boxed, where heavy aluminum plate was welded to those cut lines: for the lower part, the heavy plate was bent on a mandrel (they might have used another piece of mast section) and welded to the cut lines. So the lower part of the mast, looking down on it, looked sort of like a taco shell, and the other part of the mast looks like its somewhat smaller than it should be, but it fits cleanly into the "taco shell."

    The sides of the mast lower than that pivot point are strong enough to keep the mast from swinging to the sides while being lowered. The mast itself continues down all the way to the deck between these strong sides.

    The forestay is disconnected, then the topping lift gets the mast leaning aft. As soon as the mast starts going aft, all shrouds are slack, as Tom observed. The big electric winch mounted on deck just aft of the mast slowly eases out the wire rope cable attached to the back side of the lower extremity of the deck stepped mast. There is a lot of leverage for that winch, because the pivot point is about 8 feet above the deck, and the mast is only about 50 feet high. The mast can be easily lowered to horizontal and left there. Press the button on the electric winch again, and up goes the mast.

    So for just raising and lowering, this rig is pretty cool. For sailing performance (mast bend tweaking), weight and expense, its not so cool.

    You could probably use it as a dinghy hoist!
     
  4. jmomcal
    Joined: Aug 2013
    Posts: 2
    Likes: 0, Points: 0, Legacy Rep: 10
    Location: Huntington Beach

    jmomcal New Member

    This question is for David Smyth. We live in Huntington Harbor and are interested in switching from a powerboat to a sailboat. We would like to get a 28-30ft sailboat but the mast is the issue. Any idea on where in our area we could get a mast fabricated so it could be lowered?
     
  5. Squidly-Diddly
    Joined: Sep 2007
    Posts: 1,958
    Likes: 176, Points: 63, Legacy Rep: 304
    Location: SF bay

    Squidly-Diddly Senior Member

    any pics or youtubes of what BATAAN is talking about? all Santa Cruz youtubes about the Tsumami
     
  6. quequen
    Joined: Jul 2009
    Posts: 370
    Likes: 15, Points: 28, Legacy Rep: 199
    Location: argentina

    quequen Senior Member

    Use the boom and lazyjack ;)
     

    Attached Files:

  7. waikikin
    Joined: Jan 2006
    Posts: 2,440
    Likes: 179, Points: 73, Legacy Rep: 871
    Location: Australia

    waikikin Senior Member

  8. Peter Edmonds
    Joined: Aug 2013
    Posts: 11
    Likes: 0, Points: 0, Legacy Rep: 10
    Location: Perth, Western Australia

    Peter Edmonds Junior Member

    In Perth, Western Australia, all river boats wishing to sail outside have mast lowering. The tabernacle is an essential element. Most lower aft.

    Widely used in the medium to larger sizes is an A frame, typically with duplicate spinnaker poles. The lower ends attach to dedicated eyes on side deck, around chain plates - position not critical. The upper/forward ends join, with forestay or halyards as fixed attachments upper, and multi-part tackle lower, to deck.

    Side bracing is important. Typically boats have shrouds led to braced pivot points that are in line with the tabernacle pin. It is necessary to avoid an unbraced parallelogram formed by spreaders and deck level.

    An issue in larger sizes is the lowered mast, supported by tabernacle and forestay, flexing down in the middle.

    I could write an article on this mast lowering and its variations and constraints.
     
  9. El_Guero

    El_Guero Previous Member

    Using compromising short-cuts to save weight is bad engineering.

    Use counter-weights. Build a working boat solution.

    IMHO.
     
  10. PAR
    Joined: Nov 2003
    Posts: 19,126
    Likes: 498, Points: 93, Legacy Rep: 3967
    Location: Eustis, FL

    PAR Yacht Designer/Builder

    I've seen and used counter weight arrangements, but unless you live on the canals of Europe, they are much too heavy on anything but a 20' pocket yacht. The easiest arrangements I seen, used and designed hinge the mast aft and use a tackle on the headstay or at the base of the mast. If necessary a whisker pole is used, if the mast has to come way down. An A frame option can offer more control. The tabernacle design is key and the higher the purchase on the mast the less advantage you need to hoist and lower. I have a 25' mast I raise by tackle on a 4' tall tabernacle, when I launch it. On the 5"1 tackle I use to hoist (or lower) it's initial line pull is over 100 pounds, so a hand cracked trailer winch is used. If the pivot point wasn't 4' off the deck, say only one foot, I'd need a nearly 500 pound pull on the same tackle.

    These sort of systems are pretty easy to work out, but the engineering needs to be worked out carefully, as the loads can be huge. The tabernacle mount and strength/stiffness need special attention as do the hard points for the tackle purchases.

    Lastly this is an old thread reborn by a newcomer. Welcome to the forum Jmomcal. It might be best to start a new thread with these questions.
     

  11. Cat Cruiser
    Joined: Aug 2013
    Posts: 25
    Likes: 0, Points: 0, Legacy Rep: -7
    Location: Texas

    Cat Cruiser Junior Member

    Hmmm,, just looked over threads started by this cat,, I have to say he got lots accomplished for someone with more ambition than practical knowlege-- and learned a lot along the way.
    My preferred way is the more -IMO- straightforward way of building a full pattern and then a modular production mold in multi pieces.

    Perhaps finding a customer to sell the first set of components--a pair of hulls and deckbridge ready for whatever the half sister-ship owner wants his " Cat House" to be - let them take it from the "skateboard on" with pro help or their own design.

    The foam core hull catbuilder has is too fragile IMO for an ocean cat. but could serve as a great base for a full size model -- a good piece to easily mod but would need to be beefed up even for that purpose.
     
    Last edited: Aug 21, 2013
Loading...
Forum posts represent the experience, opinion, and view of individual users. Boat Design Net does not necessarily endorse nor share the view of each individual post.
When making potentially dangerous or financial decisions, always employ and consult appropriate professionals. Your circumstances or experience may be different.