Wood/epoxy composite moisture movement

It seems like a strange trade off still as the expansion of the wood ruins the part regardless of what fabric you use, Just my Opinion
It will only contract and expand significantly with moisture. Temperature will not affect it much. If the wood is encapsulated, thin or thick laminations make no difference. The species is not important either. Rot resistance is important for traditional construction that is only painted or let bare.
 
In another thread, PAR (of legend) also suggested these properties of Xynole fabric, though whether he got this data from rigorous testing, sale brochures, or his own experience, I don't know.
I'll make it easy, polyester fibers have a high elongation at break, something in the order of 40-60% depending on the exact fiber. Standard boatbuilding epoxies have an elongation at break of around 5%. Something like G-Flex has 32% elongation, and there are some special epoxies that go even higher. In order to realize the benfits of flexibility you need to at least match the resins elongation to the reinforcement, ideally you want more so that the reinforcement takes all the load and the epoxy remains unfractured thereby maintaining the waterproofing film even if the fibers break.
In reality wood won't move unless it significantly changes moisture content. That's why everyone uses the magic word "encapsulation" that's having epoxy on the entire surface, not only on one side. In order to inhibit the moisture transfer you need to maintain the integrity of the coating. In areas that don't suffer from mechanical intervention a thin coating of epoxy is enough. When it comes to mechanical action you need a thick strong layer. Yes xynole fibers resist abrasion better, but it's inconsequential to waterproofing, the resin will crack long before the fibers give up. Of course xynole uses much more epoxy, so if you want to compare apples to apples you have to use a fiberglass thickness of similar weight per surface area.
But, ultimately it's really simple, on a wood epoxy boat if you see a ding in the paint you start repairing it. If you have areas where you expect frequent mechanical wear you add significant material thickness to soak it up before it reaches the primary wood coating (like for example a skid plate). What you use for it is ultimately a matter of preference there's silicon carbide doped epoxy, there's kevlar felt, polypropylene fibers, etc.
 
I'll make it easy, polyester fibers have a high elongation at break, something in the order of 40-60% depending on the exact fiber. Standard boatbuilding epoxies have an elongation at break of around 5%. Something like G-Flex has 32% elongation, and there are some special epoxies that go even higher. In order to realize the benfits of flexibility you need to at least match the resins elongation to the reinforcement, ideally you want more so that the reinforcement takes all the load and the epoxy remains unfractured thereby maintaining the waterproofing film even if the fibers break.
In reality wood won't move unless it significantly changes moisture content. That's why everyone uses the magic word "encapsulation" that's having epoxy on the entire surface, not only on one side. In order to inhibit the moisture transfer you need to maintain the integrity of the coating. In areas that don't suffer from mechanical intervention a thin coating of epoxy is enough. When it comes to mechanical action you need a thick strong layer. Yes xynole fibers resist abrasion better, but it's inconsequential to waterproofing, the resin will crack long before the fibers give up. Of course xynole uses much more epoxy, so if you want to compare apples to apples you have to use a fiberglass thickness of similar weight per surface area.
But, ultimately it's really simple, on a wood epoxy boat if you see a ding in the paint you start repairing it. If you have areas where you expect frequent mechanical wear you add significant material thickness to soak it up before it reaches the primary wood coating (like for example a skid plate). What you use for it is ultimately a matter of preference there's silicon carbide doped epoxy, there's kevlar felt, polypropylene fibers, etc.
Thats exactly what i mean. The resin will snap long before the fibre does. Epoxy, e glass would be around the same so why would anyone choose to use this polyester fabric instead of e glass in this specific context of trying to roll with the expansion rate of the wood
 
It will only contract and expand significantly with moisture. Temperature will not affect it much. If the wood is encapsulated, thin or thick laminations make no difference. The species is not important either. Rot resistance is important for traditional construction that is only painted or let bare.
How do you encapsulate the wood. What do you mean. Is this the sheathing of soaking it in resin or something
 
How do you encapsulate the wood. What do you mean. Is this the sheathing of soaking it in resin or something
I'm sure he just means an appropriately thick coating on all sides so the piece is totally sealed.

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