Tool for recessing foam?

Discussion in 'Fiberglass and Composite Boat Building' started by shizlenut, Mar 22, 2011.

  1. shizlenut
    Joined: Aug 2010
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    Location: Seattle

    shizlenut Junior Member

    I want to recess the foam on my build to leave space for laminate overlap. What is a good way to do so? I have tried sanding with an orbital but it seems slow and messy. would a electric plane work or be too aggresive? how have you gone about recessing foam?
     
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  2. War Whoop
    Joined: Jun 2003
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    Location: Sunny Ft Lauderdale Fla

    War Whoop Senior Member

    1708 ??? you are .045-.048 use a router and blend the little edges with a sanding block.
     
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  3. gonzo
    Joined: Aug 2002
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    Location: Milwaukee, WI

    gonzo Senior Member

    Use the tool that is used for shaping surfboards. It is like a cheese grater
     
  4. War Whoop
    Joined: Jun 2003
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    Location: Sunny Ft Lauderdale Fla

    War Whoop Senior Member

    If you are gutsy a circular saw can be used,pulled sideways with the blade depth carefully set,You will need to guide from the back of the saw base ,straight edge screwed to the work,it does a clean job,practice on some scraps.
     
  5. CDK
    Joined: Aug 2007
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    CDK retired engineer

    Use your wife's iron with the thermostat set for "cotton".
    To avoid domestic violence when see sees what you have done, put a thin sheet of mylar or baking paper under the iron.
     
  6. Herman
    Joined: Oct 2004
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    Location: The Netherlands

    Herman Senior Member

    You think that helps? You haven't met my wife...

    You're better off providing a new iron, but do not give it to her on mothers day, her birthday, or better still, under the Christmas tree...

    Best thing I have used is 2 battens, which can be screwed into the foam to act as a guide, and a router, with as large a bit as you can find.

    Afterwards smooth the edge with some sandpaper.
     
  7. shizlenut
    Joined: Aug 2010
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    Location: Seattle

    shizlenut Junior Member

    Thanks for all the input guys, I went with the router, does a great job. I will get some pics up soon
     
  8. thedutchtouch
    Joined: Feb 2010
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    Location: baltimore. MD

    thedutchtouch Junior Member

    in case people find this thread in the future, a hot wire foam cutter would also work.
     

  9. PAR
    Joined: Nov 2003
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    Location: Eustis, FL

    PAR Yacht Designer/Builder

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