Re. drum rudder, if I were making it I think I would prefer to just have a round hole in the bottom of the boat and to make the axis of the drum normal to what would have been the hull skin at the centre of that hole. With the general hull shape you are proposing it looks as though it would then only require slight adjustment to the hull skin to fair it nicely into a slightly domed drum end face, or even a flat drum end face.
You are only using part of the diameter of the drum to house the rudder blade, presumably to avoid the rudder being overbalanced. I would have thought that if you rake the rudder blade aft relative to the drum axis it could be hydrodynamically balanced with a somewhat smaller drum diameter for a given blade cord - that would make it easier to fair the drum into the hull and allow slightly smaller bearings to be used.
The FEA software I used in the early stages of my catamaran design was Ansys. I said in my previous post that I did that design three years ago, actually I now realise that I did preliminary FEA analysis with a cruising catamaran in mind more like six years ago - how time flies - I must start some boat building soon, not just drawings! But anyway, summer is coming again and we will probably be off sailing for most of the summer, so no boat drawing or boat building until autumn. I don't have Ansys on my computer any more, so if I do more FEA, which I expect I will do at some point, I would probably use the FEA software in the Solidworks suite, which I understand is based on Cosmos, another program I have used in the past.
With regard to anchoring, I now see that your proposed method is much the same as I am thinking of except that you plan to stow the anchors and cable at the aft end of the bridgedeck rather than near the main cross beam. For attachment of an anchor bridal, I have drawn a large U bolt on each inner topside a few inches aft of the top of the stem. At the scale I posted the images it is only visible as a bit of a smudge. To me this looks a bit neater than having a projection forward from the top of the stem.
I have the Gougeon book (for anyone who wants to look at it it is a free download) on my computer so I took a look and, as you say, there are photographs showing a deck built as two layers of thin ply glued to a core, in that case the core is a massive 75 mm thickness of honeycomb, not foam. There is also an example of a cockpit bench made with more closely separated plywood skins and a foam core. So I suppose it must be a viable method. In the long term I would be a bit worried about water intrusion being hard to detect. As far as I can tell, the main advantage of plywood hull construction is speed of building. It also has low material costs although that may be secondary since the cost of material for the structure is a fairly small part of total yacht building cost, let alone the operating cost over a reasonable period of use. I do wonder if using this sandwich ply construction with foam core would largely negate both the speed of building and the cost advantages of plywood, in which case grp foam sandwich is the obvious alternative.
Dont mean to be over critical - just thoughts
Elastic elements in rig controls is moving a bit away from the main subject of this thread, but here are a few more thoughts:
I think the reason you might want this elasticity is different for a multihull than for a monohull. A well designed monohull with deep ballast can be sailed at large angles of heel without being unsafe, so the reason to control heel by changing the angle of attack of the sails is to keep the heel near to the optimum angle for best performance as wind strength changes. I guess that if you could plot the angle of heel for best performance against wind speed for a non-downwind course it would be a smoothly rising curve. Linear elasticty in the rig can possibly track that curve well enough, so no need to deliberately add non linear elastic elements. Just the sail twist and mast bend may provide the required elasticiy, or possibly more than the required elasticity.
It is different for a multihull since the optimum angle of heel for best performance is within a few degrees of zero for any wind strength (unless you are considering flying hulls to reduce water drag) hence the reason to introduce elasticity in the rig would be to reduce the risk of capsize, not to improve performance. The optimum angle of attack is going to be close to that which produces maximum sail lift up to the point at which there is no longer an adequate factor of safety against capsize. Once that point is reached you ideally dont want any further increase in sail lift regardless of wind strength increase - so maybe it would be worth considering deliberately introducing some non linear elasticity for a multihull. I say maybe, since as with extra gagetry on a boat you need to think whether it is really worth the weight and complexity.
Something like a gas spring could possibly provide the non-linear elasticity. At low force the piston would be up against a stop so the device would be effectively rigid. When the force rises above a threshold the piston lifts off the stop and the device can then elongate with little increase in force, depending on the swept volume relative to the total gas volume. I dont see why such a device would need the preload (gas pressure) to be released then reapplied when tacking. If, for example, it were incorporated in a mainsheet, it would work the same way on either tack with no adjustment needed between tacks. However, the gas pressure would probably need adjustment when reefing and possibly for different apparent wind angles, although don't they say that fast boats are always close hauled. Conventional sheeting arrangements intended for manual operation may have too much friction and require force input over too long a distance for such an automatic system to work well but one can imagine a double ended sheet with two main tails, one connected to the automatic system and the other to a multiple pulley purchase for manual trimming.
I can see that if a multihull is subjected to a short term wind gust and a longer term wind gust, both of the same peak wind strength, the long duration gust might cause a capsize whereas the short one might not. This is because to cause a capsise, not only does a certain sail force need to be exceeded but it needs to be exceeded for long enough to overcome the roll inertia of the boat, i.e. there needs to be a certain impulse (force integrated w.r.t. time). Wave action may also play a part of course. I am sceptical about the feasibility of an automatic system being able to guess how long a gust will last before taking appropriate action - when a gust starts, how can the system know what the duration of that gust will be. Perhaps a human helmsman can do so to a limited extent by looking at the effect of the wind on the water surface. And maybe a sophisticated electronic system might do so, perhaps using a scanning laser anemometer to determine the wind velocity distribution over an area covering perhaps a few hundred meters to windward, but that is getting a bit far fetched. I cant see a practical mechanical system being able to do more than limit further increase in sail lift once a certain threashold is exceeded and even that may prove to be more trouble than it is worth.
Brian mentions the 'culprit sail' that appeared to cause the recent capsize of the Gunboat. From the video link posted on this forum it would indeed appear that failure to release the mainsail in addition to the genoa caused the capsize, but had the mainsail been released and the genoa left sheeted in, the capsizse might still have occurred, in which case we would have to describe the genoa as the 'culprit sail'!