[Gratefully posted on behalf of Chris Morejohn, as his Island-Time Internet leaves much to be desired when posting photos. The following text has been lightly edited for clarity.]
Daggerboard
- [Regarding the foam used to back up the daggerboard in its trunk] I use an old life jacket that I dive down and stuff up into the slot for the foam cushion.
- It floats so just stays up in there. Has a cloth exterior so when it gets squished nothing goes anywhere.
-[Regarding the fiberglass plate at the aft end of the daggerboard case, which supports the trailing end of the daggerboard] The fiberglass plate I have is 1/2" thick because I owned a boat building company at the time so I liked building by the NORTHE system which is No Other Route Thought Heavy Enough. A piece of 3/8" plywood would be fine for a few crashes though.
- The daggerboard in this design goes down to about a foot above the waterline to keep the fittings above the waterline at rest. I like it simple. But you could put all the tackle lower underwater and the board could go deeper. I've done this on racing trimarans. The board length is determined by the boom height and the dinghy that sits above it. I also rely on the side of the hull with the mini Scheel keels on the Chines in going to weather.
- the aft trailing edge of the daggerboard is 1" wide so it slides up and down very easily and when I hit something it is not so sharp as to cut into anything.
The board can be cranked down when hard on the wind at anytime. Raising the board, the quickest way is to luff up for a second and up it pops after releasing the down line.
The board has a sloppy fit which I like as when sailing on the wind it is pressed up against the leeward side. No noise. When offshore I crank it all the way down and then crank up - lift the forward lifting line which then between the two opposing each other holds the board very still.
If hitting an object it still will pivot back about a foot.
- the black strips are starboard plastic to be slippery when going up and down. I used to make them out of teak.
Rudder
- The pintles and gudgeons are made of fiberglass in simple wood molds. The pintle is a 1" SS shaft that fits perfectly into a 1" ID PVC pipe. This has no play in 26,000 miles of sailing. Very simple. The molds are just three boards screwed together to form a U shape channel. Wax this then glass in about 3/8" thick. Then set your PVC tube in the middle and glass over. Then cut and shape the gudgeons. Bolt to the transom and glass over the outside bolts so no water ever coming in or rust stains.
- The lower kick up rudder blade pivots on a 1" bolt. You lift it with a line that is in the middle on the trailing edge. This blade wants to float so easy to do.
To lower I have a block and tackle that pulls it down. The break away line is attached to a pad eye that is screwed into this blade. The line I use to hold it down is 1/4" Dacron. It has broken when I have hit objects and the bottom. To fix at sea I just go in the water and tie the rudder blade forward till I get to an anchorage where I can remove the pin and pull out the blade and redo a new line. Takes minutes. I have broken the line three times when I have forgotten to release the down line when sailing over shoals in big swells. I have hit the bottom with the daggerboard many times.
-The rudder is made out of Fiberglass on the HFM. I make a sheet of glass that is laid up on a 4x8' plywood table that has Formica on top with wax. I cut out the profile side and glass on strips shaping the front, back, top, and the inner lower blade pocket. I then glass on the other side. Then I add my PVC gudgeons on the front and glass in place using the long 1" SS shaft to align them. This rudder is 1/2" thick on its skin at minimum. It's hollow so it would float. It weighs about 100 lbs total. Very strong and simple to build. The lower blade has a simple foil shape.
All done in 1-1/2 oz. mat and 18oz. roving. I do not like bi-axial.
-the Aries wind vane lines go through blocks that hook up to the steering wheel. The aluminum bar on the stern will fit most vanes. Very simple. But I have designed and built a trim tab vane that works off the trailing edge of the rudder. I like the Aries better now as it's very strong and idiot proof from other boaters banging into it.
Hatches
- The big white hatches are made in glass and Corecell core. They have a three tiered gutter system and gaskets so when shut they are very watertight.
- the Dorade boxes have a wide opening that catches the breeze but only a very small slot for the wind to get through that is at the bottom. My idea was that the boat will be sucking the air through as it will always be in motion. They have a large 4" PVC pipe that extends up from the hatch to 3/4" of the top of the box. The wind is sucked through this very narrow gap. There is so much air- breeze being pulled through them that we have to stuff a shirt up into at times as too much air.
Tankage
Fuel tanks all have welded on flanges on their sides that are fastened to the interior.
Water tanks are under the forward bunk that has a beam bolted over them. All the lids that fit over them have secure wooden cleats that are fastened to the hull sides. These lids have to slide under these cleats. Then I have a simple plank that goes over these that slides into a bolted strap. Takes seconds. Very simple.
Hope this helps,
Chris Morejohn
Here's the rudder and my stanchion base for the life lines.
I use aluminum bar stock to make stanchions as very inexpensive and strong.
They are 1" thick and go into the 1" PVC just like the rudders.
The block and tackle along the rudder side is to pull down the blade. I used to just kick it down
by foot but added this a year ago. Now I can pull down without luffing up.
Here you can see the vane lines going to the wheel.