Attaching foam to a mould

Discussion in 'Fiberglass and Composite Boat Building' started by b_rodwell, Dec 16, 2008.

  1. b_rodwell
    Joined: Apr 2002
    Posts: 60
    Likes: 1, Points: 0, Legacy Rep: 11
    Location: Sydney, Australia

    b_rodwell Junior Member

    I would like to know the alternative ways of attaching foam to a female basket mould. I am aware of screwing through the stringers from the outside. Has anyone used Raptor polymer nails or staples from the inside? If so, how do you can the nails/staples to remove the assembly from the mould?

    Thanks

    Brian
     
  2. FAST FRED
    Joined: Oct 2002
    Posts: 4,519
    Likes: 111, Points: 63, Legacy Rep: 1009
    Location: Conn in summers , Ortona FL in winter , with big d

    FAST FRED Senior Member

    The fastest is to simply sew the foam.

    We used to build in Airex , and would heat the foam a bit so it would contour to the basket easily.

    A big needle with a fellow outside to push it back in works really fast.The person inside can see the wood .

    After the outer skin is laid up , the plug is rotated up right and placed in a simple form to keep the hull shape.

    The strings were slashed with a knife and the plug simply lifted out.

    WEAK string , heavy thread (should you miss some cutting loose) will breaK , RATHER THAN TEAR THE CORE MATERIAL.

    Quick and safe , if you have a helper.

    FF
     
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