Epoxy in mould

Discussion in 'Fiberglass and Composite Boat Building' started by gary1, Jun 27, 2008.

  1. gary1
    Joined: May 2006
    Posts: 161
    Likes: 2, Points: 0, Legacy Rep: 33
    Location: australia

    gary1 Senior Member

    Afternoon,
    I was just wondering is it possible to use epoxy in a boat hull mould, I have noticed that just about all the questions in regards to laying up fabric up in a mould involves either Polyester or Vinylester types of resin. Is there any other reason besides cost that Epoxy isn't commonly used in a mould.
    Thank's
    Gary
     
  2. Herman
    Joined: Oct 2004
    Posts: 1,618
    Likes: 94, Points: 48, Legacy Rep: 1240
    Location: The Netherlands

    Herman Senior Member

    There are 2 main factors why epoxy is used less in a mould:

    -cost. For general marine industry, epoxy is too expensive.
    -surface. There are no epoxy gelcoats available which survive sufficiently in a marine environment.

    About cost:
    Of course price of the resin is a factor, however, with a carefull engineered laminate, less resin can be used. A huge cut on fumes (styrene) can be generated, and the boat is upgraded from "grp hull" to "high tech epoxy construction".

    About surface:
    Basicly there are 2 feasable options:
    -1. Apply a good quality polyester gelcoat (ISO-NPG) and apply a vinylester laminate. Let cure, sand and continue with epoxy.
    -2. Do not use a gelcoat at all (or apply some sluggish epoxy as a gelcoat, to prevent fibers on the surface) and paint the hull afterwards. (above waterline with PU, below with a suitable coating for the area the boat is used.
     
  3. gary1
    Joined: May 2006
    Posts: 161
    Likes: 2, Points: 0, Legacy Rep: 33
    Location: australia

    gary1 Senior Member

    Thank's Herman,
    Appreciate the reply just settled a query that I have been wondering about for a while.
    Thank's
    Gary
     
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