Question about fairing compound . . .

Discussion in 'Materials' started by tpenfield, Mar 15, 2026.

  1. tpenfield
    Joined: Dec 2016
    Posts: 538
    Likes: 150, Points: 43, Legacy Rep: 10
    Location: Cape Cod, MA - USA

    tpenfield Senior Member

    Greetings,

    I am nearing completion of my fiberglass extension bracket, which is fiberglass over
    Coosa construction (see my thread on the subject if desired). I will need to do a layer of fairing compound to smooth out any irregularities before applying the gelcoat.

    I see that most pre-mixed fairing compounds are epoxy-based. I'm concerned about epoxy vs. polyester gelcoat and the related adhesion problems that can happen with applying poly over epoxy.

    I thought I would get some fairing filler and use some of my VE resin to make a fairing compound. I have also noticed that some firing compounds/fillers are not for use below the water line and some are.

    Help me out in getting a better understanding of all this. Ideally, I'd like to have something VE-based that can be used below and above the waterline. What product(s) would be best.?

    Thanks in advance.
     
  2. tpenfield
    Joined: Dec 2016
    Posts: 538
    Likes: 150, Points: 43, Legacy Rep: 10
    Location: Cape Cod, MA - USA

    tpenfield Senior Member

  3. ondarvr
    Joined: Dec 2005
    Posts: 3,166
    Likes: 753, Points: 113, Legacy Rep: 506
    Location: Spokane WA

    ondarvr Senior Member

    You really want to stir things up with controversial topics.

    The short answer is, if you want to use gel coat stick with VE, if you know you want to use paint go with epoxy, but you can easily paint either one.

    Any VE will work for this, but knowing which one sands easier or is stronger is a little tougher, but there are many options.

    If you need a little strength you can use milled fibers in it, but they make the putty more difficult to work with, it won't smooth out as well when being applied.

    Don't ever use epoxy with micro balloons in it if you want to bond VE or polyester to it, it doesn’t hold up well. Although just putting a layer of straight epoxy over it will solve the problem. But I still recommend not mixing and matching resin types because you need to do quite a few things right to get a good bond, and it still may fail below the waterline.
     
    Last edited: Mar 15, 2026
    BlueBell, fallguy, tpenfield and 2 others like this.
  4. tpenfield
    Joined: Dec 2016
    Posts: 538
    Likes: 150, Points: 43, Legacy Rep: 10
    Location: Cape Cod, MA - USA

    tpenfield Senior Member

    Thanks @ondarvr . . . Yes, it seems like I ask controversial questions . . . . sometimes. :D
     
  5. fallguy
    Joined: Dec 2016
    Posts: 8,745
    Likes: 2,026, Points: 123, Legacy Rep: 10
    Location: usa

    fallguy Boat Builder

    You got the best contributor (sme) on the forum to reply. I have nothing to add.
     
  6. starcmr
    Joined: Jul 2021
    Posts: 66
    Likes: 9, Points: 8
    Location: Argentina

    starcmr Junior Member

    Use a vinyl ester (VE) based fairing compound, either a commercial VE filler or a mix of your VE resin with suitable fillers rated for above and below the waterline. This ensures compatibility with your VE gelcoat and avoids adhesion problems.
     

  • Loading...
    Forum posts represent the experience, opinion, and view of individual users. Boat Design Net does not necessarily endorse nor share the view of each individual post.
    When making potentially dangerous or financial decisions, always employ and consult appropriate professionals. Your circumstances or experience may be different.