Which Foam for Core?

Discussion in 'Fiberglass and Composite Boat Building' started by Toby P, May 2, 2006.

  1. Toby P
    Joined: Jan 2006
    Posts: 42
    Likes: 3, Points: 0, Legacy Rep: 45
    Location: UK

    Toby P Junior Member

    I am looking to build a 4.3m (14ft) sailing boat of moderately high performance. It will be sailed mostly on lakes, with the occasional outing on the sea - so fairly low loads. I am thinking of using foam sandwich construction - but which foam should I use? Airex, Corecell, Divinycell or anything else? What are the advantages and disadvantages of each? My priorities are for the boat to be light, long lasting and not overly expensive.

    Many thanks.
     
  2. antonfourie
    Joined: Oct 2005
    Posts: 169
    Likes: 2, Points: 0, Legacy Rep: 13
    Location: London

    antonfourie Senior Member

  3. Toby P
    Joined: Jan 2006
    Posts: 42
    Likes: 3, Points: 0, Legacy Rep: 45
    Location: UK

    Toby P Junior Member

    Thanks Anton, there is some useful stuff there. However, most of the articles seem to be written by SP, hence the slight bias about SAN foams.

    I definitely want to go for a SAN foam like Corecell, or a PVC foam but I wondered what the most popular ones at the moment are.

    Divinycell, Klegecell, Airex etc all seem to be similar stuff - which is the best?
     
  4. antonfourie
    Joined: Oct 2005
    Posts: 169
    Likes: 2, Points: 0, Legacy Rep: 13
    Location: London

    antonfourie Senior Member

    That depends alot on money and what is avilable where you are. I did have some data comparing all of them, but it is not on this PC (work PC), I think that Airex came out best in the money vs strength vs workability
     
  5. jimslade
    Joined: Aug 2005
    Posts: 304
    Likes: 3, Points: 0, Legacy Rep: 27
    Location: north Markham

    jimslade Senior Member

    Check out Nida core. I've had good success using it.
     

  6. SailDesign
    Joined: Jan 2003
    Posts: 1,964
    Likes: 151, Points: 73, Legacy Rep: 650
    Location: Jamestown, RI, USA

    SailDesign Old Phart! Stay upwind..

    For your purposes, Airex will be a pain, since it cannot be sanded easily, and therefore must either conform perfectly to the shape, or be kerfed and thus heavier (resin sits in the slots...)
    Corecell or balsa would be the best bet. I know balsa gets a bad rap, sometimes deservedly, but it is still good stuff when used properly (i.e. NEVER, NEVER drill through a balssa-cored laminate - use it where there will be NO HOLES and use foam in the holey areas.)
    In the shop, we use Corecell or balsa exclusively for sandwich structure, and Divinycell for anything that is less important.
    Steve
     
    2 people like this.
Loading...
Similar Threads
  1. catchcookcreate
    Replies:
    2
    Views:
    721
  2. HG Faulkner
    Replies:
    3
    Views:
    1,385
  3. Midday Gun
    Replies:
    21
    Views:
    2,545
  4. keith66
    Replies:
    15
    Views:
    4,405
  5. Doran M. Oster
    Replies:
    27
    Views:
    2,906
  6. Mark C. Schreiter
    Replies:
    12
    Views:
    7,148
  7. Mark C. Schreiter
    Replies:
    33
    Views:
    5,654
  8. fallguy
    Replies:
    7
    Views:
    1,208
  9. BHM36
    Replies:
    3
    Views:
    1,337
  10. eam
    Replies:
    3
    Views:
    3,532
Forum posts represent the experience, opinion, and view of individual users. Boat Design Net does not necessarily endorse nor share the view of each individual post.
When making potentially dangerous or financial decisions, always employ and consult appropriate professionals. Your circumstances or experience may be different.