Finishing Hull/Deck joint

I'm looking into finishing the hull/deck joint to eliminate the rub rail.
The boat is laminated with Hydrex 100 vinyl ester resin skinned with mat and backed with 1208 +- 45* knitted fabric.... What material is best suited for filling the joint where the two halves meet, that will not pop off under normal use.
Thanks
Jeffrey

 

Do you mean the hull/deck joint is backed with 1208?

 

Gonzo,

No, the first layer of knit fabric behind the gel is 1208.

 

I have done that kind of job. However, since you are changing the structural design, it would take either a recomendation from the original designer or someone who can calculate the changes. It is difficult to do without seeing the boat and having a laminate schedule.

 

Gonzo,

I'm not changing the structural elements in any way. The vinyl rub rail is purely cosmetic. It simply screws to the hull/deck joint. I just want opinions on what material is best suited to fill the seam that runs around the perimeter of the boat and possibly recontour some areas. The joint is NOT a shoebox fit. The hull and deck butt together.
Jeffrey

 

In that case, you can use an epoxy filler, prime and paint or gelcoat.