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Originally Posted by DCockey How much thrust for what RPM depends on vessel speed, propeller diameter, pitch and blade area.
First pick a target speed for you boat. Then you need some sort of estimate of resistance for your vessel at that speed. That's the target thrust. Without an estimate of the thrust needed for the desired vessel speed it's somewhat pointless to talk about diameter and shaft speed.
You will also need to estimate some factors relative to flow around the hull.
There are an infinite number of propeller diameter, pitch, blade area and shaft speed combinations which will provide the target thrust at the target vessel speed. With the particular charts and/or software you are using you pick a diameter and a shaft speed and determine the corresponding efficiency and pitch. Also check if loading is excessive. With efficiency, shaft speed, vessel speed and thrust the shaft power and torque can be easily calculated. Repeat the calculations with a different shaft speed and/or diameter and see if you like the results better. Continue to iterate until you are either satisfied with the results or decide to change the target vessel speed and corresponding resistance.
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DC: Yes! Exactly how DCockey stated it... This is the procedure we use (several more measurements / calculations) when quoting our projects. It takes a lot of practice to visualize the forces involved, but keep experimenting and you'll start to see the relationship between the variables develop.