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What is the minimum LOA recommended for blue water use?
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This is all a matter of personal taste. For me, freeboard and self bailing decks are more important than length. If you're in a hurry, length is good, but doesn't really have much effect untill you get to 35 feet or so. I've fished 50 miles out in the gulf in a 21 footer for years and never felt uncomfortable, even when 40 footers were turning back at the jetties. You just have to slow down to suit the conditions.
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I'm considering boats from Sea Ray, Regal, and Monterey.
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Sea Ray makes a decent hull, but I don't care for all the vinyl covered paneling they throw out on the weather decks. As for Regal and Monterey I really can't say. Your best bet would be to hang around the marinas and talk to owners of the type of vessel you are considering. They can be a wealth of good information. But also beware that some may praise their boat to you that they cuss as soon as you leave. Most folks tell it like it is though.
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I do not want a foam core hull
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Good luck. Most boats today have foam everywhere. Some still boast solid 'glass bottoms though. Stringers and other structural members are foam, and transoms are filled with some miracle goo as a replacement for wood traditionally used in these parts. Lots of companies tout wood free hulls now. Let us know what you get!
