Boat Design Forums  |  Boat Design Directory  |  Boat Design Gallery  |  Boat Design Book Store  |  Thanks to Our Site Sponsors

Go Back   Boat Design Forums > Construction > Boatbuilding > Fiberglass and Composite Boat Building
Register FAQ Members List Calendar Search Today's Posts Mark Forums Read

Reply
 
Thread Tools Search this Thread Display Modes
  #1  
Old 06-11-2007, 07:38 AM
Willie Willie is offline
Boat builder
 
Join Date: Oct 2005
Rep: 10 Posts: 5
Location: South Africa
Mold polishing procedure?

Hi

I need some advice on mold polishing procedures. We have made a new mold for our 21ft production boat, but are constantly having problems with hulls being stuck in this new mold and a lot of time is being lost doing gel repairs on the mold and product.

I would really appreciate any advice that you guys can give me.

Thanks
Reply With Quote
  #2  
Old 06-11-2007, 08:21 AM
waikikin's Avatar
waikikin waikikin is offline
Senior Member
 
Join Date: Jan 2006
Rep: 513 Posts: 940
Location: Australia
pva

Willie, you wanna wax your mold like 5-6 times & use PVA at least for the first few pulls or forever if your happy doing the extra prep & cleanup with it, even though it can downgrade the finish(often improves a crappy molding surface) its way better than wasting time on gel repairs, & also how about draw angles & a split mold to ease part removal. All the best with it from Jeff
Reply With Quote
  #3  
Old 06-13-2007, 12:15 AM
JRL JRL is offline
Im with stupid
 
Join Date: May 2007
Rep: 25 Posts: 83
Location: Palm Beach Gardens, FL
Ive found semi permanant mold release to be stupid proof if you follow the insturctions to the "T". As in 20 minutes means 20 minutes...no exceptions.

If you try it make sure you put your most detail oriented guy on the job. People who take short cuts, and/or, are bad with time need not apply (they dont even need to be in composites for that matter).

Once your mold is prepped with this stuff its a real time saver.
Reply With Quote
  #4  
Old 06-13-2007, 10:46 PM
tja tja is offline
Senior Member
 
Join Date: Sep 2004
Rep: 11 Posts: 125
Location: canton oh
Tja

Find and use Chem Trend PMR as per directions. This is a semi permanate mold release that works very well. If the mold is new use sealer15 first and then PMR This is the only product I use. I've gone as high as 30 pulls before retreating the mold with one coat and then put back into production. Make sure your shop and the mold temperature is at least 70 degrees F. The warmer the mold is the better. When you wipe it off use two cotton towles. One to take most of it off and the other to wipe it completely dry to avoid streaks. Do not use Free Coat. The smell will kill you. Good luck.
Reply With Quote
  #5  
Old 11-01-2007, 07:33 PM
gunny gunny is offline
Junior Member
 
Join Date: Dec 2005
Rep: 10 Posts: 19
Location: stl,mo.
where do you find chem trend pmr at? i did a web search and came up with nothing ...sounds like a good product vs partall paste and pva (which does work pretty good)..
Reply With Quote
  #6  
Old 11-01-2007, 08:49 PM
tja tja is offline
Senior Member
 
Join Date: Sep 2004
Rep: 11 Posts: 125
Location: canton oh
Tja

Go to www.chemtrend.com and click on locations. Call the number listed and they will be able to give you the dealer closest to your location. Tom.
Reply With Quote
  #7  
Old 11-02-2007, 12:05 AM
gunny gunny is offline
Junior Member
 
Join Date: Dec 2005
Rep: 10 Posts: 19
Location: stl,mo.
thanks tja , will do..
Reply With Quote
  #8  
Old 11-02-2007, 07:01 PM
the1much's Avatar
the1much the1much is offline
huh? hehe ;)
 
Join Date: Jul 2007
Rep: 547 Posts: 3,949
Location: texas
we used to go through this : wet sand @ 5000 grit to 8000, then buff, then frekote as a cleaner, then frekote as a release agent, doing it EXACTLY as directed. we used to pull 55 footers out with no problem at all. then after every boat, clean and release again.
http://www.henkelna.com/cps/rde/xchg...and=0000000383
__________________
hehe ,,,,,Jim------>
Reply With Quote
  #9  
Old 11-11-2007, 10:51 PM
pacific808 pacific808 is offline
 
Join Date: Nov 2007
Rep: 10 Posts: 2
Location: Hawaii
What works for us when we are using new or used molds puchase from other is. A good watersandind with 1200. Then a thourough rubbing out with compound. then a polish with wax. Lastly a thourough waxing with mold realese 3x minimum. We also spray PVA every time, at times it seems redundent but why change something that works.
Reply With Quote
  #10  
Old 11-14-2007, 09:03 AM
Jeff Therrell Jeff Therrell is offline
Junior Member
 
Join Date: Jul 2005
Rep: 23 Posts: 37
Location: Granite Falls NC
Axel mold release has a new product.This is a sealer and release combination XRT sealer and 818 release you put 2 coats of sealer and 3 coats of release. We released small parts in an hour and a half with no sticking problem.This was the fastest and slickest release I've ever used.
Reply With Quote
Reply



Thread Tools Search this Thread
Search this Thread:

Advanced Search
Display Modes


Similar Threads
Thread Thread Starter Forum Replies Last Post
Fuel polishing ted655 Diesel Engines 15 05-31-2007 07:47 AM
Off the mold! flydog Boatbuilding 4 02-08-2007 11:10 AM
anyone to help on freeship hull fairing procedure?? yades Software 7 09-15-2006 12:03 AM
A practical procedure for flotation and stability tests Smarten Boat Design 4 06-02-2006 01:06 PM
boat polishing Toronto GTA fiberglass jack Services & Employment 1 01-19-2006 06:37 AM


All times are GMT -5. The time now is 07:15 AM.


Powered by: vBulletin Copyright ©2000 - 2012, Jelsoft Enterprises Ltd.
Web Site Design and Content Copyright ©1999 - 2012 Boat Design Net