"extruded" carbon tube?

Discussion in 'Fiberglass and Composite Boat Building' started by Doug Lord, Apr 28, 2005.

  1. Doug Lord

    Doug Lord Guest

    About 15 years ago I came up with a technique for "extruding" carbon rod. I use 6k tow and for a .25" rod I wrap 45 strands of the tow around two nails spaced slightly further apart than the rod length I want to make. I take a wire bent in half,again slightly longer than the part, with the ends also bent over and run it thru one end of the loop made by wrapping the tow. The two loose ends of the tow are tied together. I cut a piece of silicone tube with an ID the same as I want the finished part to be and after wetting out the fiber hanging off the wire I push both free ends of the wire thru the silicone tube and grab them with a pair of vice grips and holding the silicone tube with one hand pull the wetted out strands thru the tube. The tube is then placed in a mold made out of almost anything; a solid rod of immense stength-and in any shape- is produced this way. If the fibers are not twisted during the pull thru, the resulting rod will have low torsoinal strenth; if the fibers are twisted during pull thru the resulting rod is much stronger torsionally.
    I'm really interested in seeing if this method or any simple method could be modified to produce a tube instead of a rod; any ideas?
     
  2. wet feet
    Joined: Nov 2004
    Posts: 1,404
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    Location: East Anglia,England

    wet feet Senior Member

    Try a Google search for pultrusion.There may be alot of useful information out there.
     
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