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  #1  
Old 04-07-2008, 02:52 AM
tropicrows tropicrows is offline
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Correct method to join fibreglass panels

I have two section of fibreglass which a need to butt up against each other and join. I was going to use polyester resin with 4 layers 450gm CSM on the un-seen side. Then I was going to grind out the front joint line to about 20 mm wide x 1 mm deep and fill this with epoxy filler.
Is this suitable method or should I be adding some reinforcement to the front side as well before filling, or should I be doing the whole job differently. The last thing I want is a cosmetic crack appearing at a later date. All advise appreciated.
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Old 04-07-2008, 04:16 AM
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Herman Herman is offline
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If you do not want the crack to appear, beef up the rear side as you suggest, then grind out the front, tapered 1:8 or even 1:12 and replace the lost glass nicely. Sand smooth, re-gelcoat or paint.
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Old 04-07-2008, 06:14 AM
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rwatson rwatson is offline
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Bit of a knowledge gap here.

What kind of pressures are going to be applied to the panels - are we talking structual hull, inner shell, deck, cuboard doors ,8x4, 6inches by 18inches

Thickened epoxy might be enough for some applications.
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Old 04-07-2008, 07:00 AM
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Landlubber Landlubber is offline
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Whatever the use, herman has it about right anyhow.
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Old 04-07-2008, 07:45 AM
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Failing to taper the repair, which it is basicly, will always make the crack re-appear.
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Old 04-07-2008, 08:03 AM
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rwatson rwatson is offline
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It wouldnt be enough for exterior hull with high loadings - you would need inner and outer laminations, and not just of chopped mat either.
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Old 04-07-2008, 06:46 PM
tropicrows tropicrows is offline
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Thanks Herman,
the joint in on the inner shell in the deck area. I will go with the 1:8 tapper fill with glass and then finish with epoxy filler.
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