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Old 09-26-2005, 04:22 PM
westsail42 westsail42 is offline
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Composite Replacements for Plywood

Has anyone tried this stuff?

http://www.coosacomposites.com/

PU foam sandwiched with roving.

I am getting ready to tab in floor timbers and bulkheads in my (now bare) WestSail 42.

I was originally planning on doing fiberglass over closed cell PVC foam.

But, tabbing this stuff seems like it would save a lot of time. Though it would be more expensive. (I am looking to save time here).

My local supplier has it at $188 per 4x8 sheet, 3/4" thick, 20 lbs/cu ft density.

They claim it can be sanded, painted, laminated. Basically anything you would normally do with plywood.
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Old 09-26-2005, 07:30 PM
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gonzo gonzo is offline
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I've used for decks and cabin soles instead of plywood. It is amazingly stiff and works easily with saws and drills. The dust is as ithcy as grinding fiberglass.
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Old 11-06-2005, 10:12 PM
drs3317 drs3317 is offline
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Gonzo,

I too am planing a project with it and had some questions. I was thinking of using the 3/4" Bluewater.

Which grade did you use and what method of bonding did you use? Did it appear to asorb moisture?
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Old 11-07-2005, 08:34 AM
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gonzo gonzo is offline
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I used it as a core with polyester resin. It doesn't appear to absorb water. However, if the laminate is done correctly, there shouldn't be any water intrusion.
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