View Full Version : New Here, Hi. Want to Build a Plywood Kayak


fraggin
09-01-2008, 01:28 AM
I'm an avid woodworker and have recently decided that I want to take on the next project of building a kayak. Boat building is a new avenue in my area of interest and I have researched both strip building and stitch and glue building.
For my first project, I'd like to build a stitch and glue kayak so I can get exposed to the process of glass and epoxy.
I have looked at a few plans online and I like the look of the Cirrus by One Ocean Kayak and the amount of free info and building pics offered on their website.
I live in Houston, so I have access to marine grade plywood. I have read countless pros and cons of using luan vs marine grade. Since I like the idea of my projects being of good enough quality to be around for a generation or two, I will use the marine grade ply.
I wanted to see if anyone on this forum has anything to offer in the way of a specific kayak kit to build. I'd like to utilize it primarily for expeditions, fishing, and would like for it to have the ability to handle a choppy surf.
Considering the size of the hull planks, I don't see any reason to have to loft plans, so I'd also like to attain plotter printed type patterns for cutting out the parts.
IF anyone could make some reccomendations on a good design, I'd be very grateful.
Thanks

StuartN
09-01-2008, 06:16 AM
Earlier this year, I finished up a Cape Charles by Chesapeake Light Craft. The plans for this one are obsolete, but CLC has a lot to choose from. You can see what I went through at http://nottingham-boathouse.blogspot.com.
(http://nottingham-boathouse.blogspot.com)
Stuart Nottingham

Petros
09-01-2008, 07:14 PM
I have paddled many of various brands of stitch and glue kayaks, and I think by far the best one is the Arctic Tern by Pygmy Kayaks. You will not be disappointed with it. They sell kits, well worth the cost, and I think plans for scratch building. The owner is very knowledgeable about kayak design.

I have built seven sea kayaks (all scratch built skin-on-frame), my first one when I was in High School over 30 years ago. I do not own a Pygmy, but I know many that do and several of their models I have paddled for extended distances. I would not change a thing on any of the Pygmy designs, all are excellent (which I can not say for some of the other deigns out there).

Their website is: http://www.pygmyboats.com/

kengrome
09-02-2008, 02:04 AM
I have paddled many of various brands of stitch and glue kayaks, and I think by far the best one is the Arctic Tern by Pygmy Kayaks.Hi Petros,

Have you ever paddled a Guillemot Night Heron stitch and glue kayak? If so, can you tell me/us why you consider the Arctic Tern to be better?

I am asking because I designed my own kayak with inspiration from the Night Heron and I have not built it yet, so if there's a good reason for me to change the design to mimic the Arctic Tern then perhaps I should do this before starting construction.

:)

fraggin
09-02-2008, 11:02 AM
Thanks for the reccomendation. The kits at pygmy boats seem to be an excellent bargain.

Petros
09-02-2008, 01:47 PM
Have you ever paddled a Guillemot Night Heron stitch and glue kayak? If so, can you tell me/us why you consider the Arctic Tern to be better?

I am asking because I designed my own kayak with inspiration from the Night Heron and I have not built it yet, so if there's a good reason for me to change the design to mimic the Arctic Tern then perhaps I should do this before starting construction.

:)

I have paddled some of the other Guillemot models, but not the Night Heron S-n-G. Based on my experience both with the other models, and some extensive email exchanges with Nick Schade, owner of Guillemot kayaks, several years ago, I would say the Arctic Tern is a much better design. Based on what Nick has written to me, I find that the owner of Pygmy kayaks is much more knowledgeable about design of hulls.

It depends on what you want of course, the Night Heron is much longer and narrower than the Arctic Tern, the Pygmy model has have a lot more volume for gear storage. Of course the only issue with performance has to do with the below water shape.

I like very narrow kayaks (20-21 in max), but I do not like very long ones because they are harder to maneuver in tight places and they are difficult to turn in general. The Arctic Tern balances good directional stablity and yet still is easy to turn without a rudder when you heel it over a bit. It is a good performing design (low drag), yet comfortably stable and still has good maneuverability.

I have not paddled a Night Heron, so I do not know how it performs, but looking at the design from the website there are a few things I would change if I was to build it. But I would start with a better design, one from a designer that I trust more. Nick may have indeed stumbled upon a good combination of features and performance with the Night Heron, but I am unfamiliar with its behavior in the water.

If you are bent on doing that design there is a quick and dirty test you can do. Cut out your forms and then lash full length stringers to them, and wrap the hull with plastic sheet and packing tape (we call that the "saran wrap test") and go out and try it out. If you use plywood forms cut out on a band saw, you can have something in the water in about 3 hours for about $20 worth of materials. Of course if you are an inexperienced sea kayaker you may not know what is good performance or not.

The amount of time and money to build even a kayak is so large I think it is best if you try them out before you build one. There are often gatherings at various places around the country of people that build kayaks where you can try out other people's kayaks before you build them. In the Puget Sound region we gather at Fort Warden State Part in Port Townsend the first weekend in August every year.

fraggin
09-02-2008, 05:09 PM
After comparing several of the companies out there that offer plans and kits, I've come to the conclusion that there is more markup for kits than what some of the companies want you to believe.

I can get 4mm Okoume for $52 for a 4'x8' sheet. Coupled with the average cost of full size plans being $100, what justifies the cost for an additonal average of $400 (on the low end) aside from CNC made parts?

From what I can gather, these kits are designed to give the average joe/jane a chance at building a kayak without having to worry about purchasing a sabre saw and sand paper. But, most of the sites I have viewed claim that by embarking on the journey with only the plans will not save one money in the end. Perhaps I shouldn't believe what I'm reading.

I can see where tracing plans, cutting parts, sanding edges can increase the amount of time it takes to complete a kayak, but one of the tradeoffs should be the ability to save a signifigant amount of money. Sure, glass cloth and epoxy will add to the amount invested in the project, but I cannot fathom a company including these products with the best interest of saving the customer money.

I guess what I'm eluding to is that I have the following resources:
Time, Powertools, Woodworking experience, Researching abilities, access to competitively priced products and resources and it would seem like buying plans on a proven kayak design, and then acquiring the require materials myself would definitley save me a great amount of money in the end, as well as give me the ability to incorporate my own aspects of a desired kayak along the way, vs. going the route of a kit.

Is this an accurate opinion on the matter?

the1much
09-02-2008, 05:22 PM
sorry,,,im no help,,hehe,,, but just wanted ta say HIYAS and welcome to the forum ;)

kengrome
09-02-2008, 08:12 PM
From what I can gather, these kits are designed to give the average joe/jane a chance at building a kayak without having to worry about purchasing a sabre saw and sand paper.More than that, a kit eliminates the worry about cutting and shaping the panels correctly -- and some kits include the strongback system which also eliminates the worry about getting things set up properly ... so it's not just about saving money on tools and supplies, it is also about being able to build the boat properly with less possibility for the buyer to screw up.

But, most of the sites I have viewed claim that by embarking on the journey with only the plans will not save one money in the end.This depends on the cost of the plans, but unless the plans are exhorbitantly priced I would say you're almost always going to save money -- not time -- by building from plans rather than a kit.

Perhaps I shouldn't believe what I'm reading.I agree ... :)

I guess what I'm eluding to is that I have the following resources: Time, Powertools, Woodworking experience, Researching abilities, access to competitively priced products and resources and it would seem like buying plans on a proven kayak design, and then acquiring the require materials myself would definitley save me a great amount of money in the end, as well as give me the ability to incorporate my own aspects of a desired kayak along the way, vs. going the route of a kit. Is this an accurate opinion on the matter?Yes of course!

kengrome
09-02-2008, 08:47 PM
Hi Petros, thanks for the reply ... :)

I have paddled some of the other Guillemot models, but not the Night Heron S-n-G.Okay thanks. There may be someone else who has paddled both boats but I think that finding him/her is going to be a real challenge ... :)

It depends on what you want of course ...I want a relatively fast and efficient boat for nearshore use in the Pacific Ocean. I want an open cockpit and I'm willing to modify the design to provide this feature. I do not care about Eskimo rolling or internal volume since this will be strictly a day boat and never used for camping or overnight / weekend excursions.

I like very narrow kayaks (20-21 in max), but I do not like very long ones because they are harder to maneuver in tight places and they are difficult to turn in general.The places I'll be paddling do not have many (or any?) tight places so I'm not very concerned about this feature myself.

The Arctic Tern balances good directional stability and yet still is easy to turn without a rudder when you heel it over a bit. It is a good performing design (low drag), yet comfortably stable and still has good maneuverability.I may be making a mistake by favoring Night Heron in terms of stability. I don't know if it will be 'comfortably stable' or not. But it is only 21 inches wide so it would seem to be an efficient boat, and the online reports I've read seem to bear this out.

If you are bent on doing that design there is a quick and dirty test you can do. Cut out your forms and then lash full length stringers to them, and wrap the hull with plastic sheet and packing tape (we call that the "saran wrap test") and go out and try it out.Good suggestion, I never thought of doing something like this. I figured I would just 'build it' and test it out before covering it with glass and epoxy ... but maybe your suggestion makes more sense. I'll give it some more thought.

If you use plywood forms cut out on a band saw, you can have something in the water in about 3 hours for about $20 worth of materials. Of course if you are an inexperienced sea kayaker you may not know what is good performance or not.This is true, and I'm not an experienced kayaker. On the other hand I have very good balance in small boats so I think I will be able to come to a conclusion about the design relatively quickly this way. It also occurs to me that I could modify your testing technique and use cotton cloth instead of plastic, then just paint it -- and I would have a skin-on-frame kayak that might just be 'good enough' to use for a year or so as-is.

The amount of time and money to build even a kayak is so large I think it is best if you try them out before you build one. There are often gatherings at various places around the country of people that build kayaks where you can try out other people's kayaks before you build them..Actually my cost to build will be less than $100 per boat and this includes hiring a helper to do most of the cutting and fitting for me. This is possible because I'm located in the Philippines. It would not be the same if I were in the USA of course.

Unfortunately there is nothing going on here in terms of kayak building or testing, so although I wish I could go to one of the gatherings you mentioned that is simply not a possibility over here. In the Philippines I would be better off building both kayaks, just using the one I like best, and giving the other one to a friend or neighbor.

Petros, I am also considering the QCC 600 designed by John Winters. Do you have any personal experience in this boat? If so, how would you compare the QCC 600 to the Arctic Tern?

Petros
09-02-2008, 09:55 PM
I am not familiar with the Winters QCC 600. He has a good reputation as a designer, thought once on a kayaking forum we had a number of words to exchange and I am not sure we were communicating well. So either he did not understand the very technical language I was using, or his considerable arrogance got in the way of exchanging ideas in a civil manner. A common problem with architects in general, both navel and land types unfortunately.

I am big on skin-on-frame kayaks, they are fast and inexpensive to build, most of mine were built with salvaged lumber I recut on my table saw. The most expensive part was the fabric, about $40 worth. Typically I only had about $50-60 into them total. You could likely even do it for less there. Canvas also works, I have used it several times. You just expect to reskin it every few years. Now I use 9 oz nylon on all of them, it lasts longer and is plenty strong.

Yes, cheap enough to build one of each. Just get the dimensions of each and built them both. After you have some time in them, you may change your mind about what you like as you get more experience.

Lashing the frame with polyester cord or string is both stronger and faster than using fasteners, and the traditional way the native kayaks were built.

Good luck.

kengrome
09-02-2008, 10:53 PM
Thanks Petros, I will probably try skin-on-frame kayak first since it seems cheap and easy to begin with.

Lashing the frame with polyester cord or string is both stronger and faster than using fasteners, and the traditional way the native kayaks were built.I figure I might try lashing the strringers to the transverse frames / bulkheads with long strands of fiberglass roving, then soak them in epoxy when I'm sure I have the hull straight. This should make them both strong and permanent.

Canvas also works, I have used it several times. You just expect to reskin it every few years. Now I use 9 oz nylon on all of them, it lasts longer and is plenty strong.I have some woven polyester / cotton I may try since I already have it. I think there's enough cotton it it to shrink it tight after wetting it and letting it dry. Then I can paint it with 100% acrylic paint since I already have some of that in the shop as well.

Have you ever used styrofoam (or any other kind of foam) for bulkheads in your skin-on-frame kayaks?

fraggin
09-03-2008, 09:47 AM
I'm seriously thinking that I should go with full size plans instead of a kit so that I can spread out the amount of money that goes into the project of building a kayak, but I would like to hear from more people on the techniques used to cut out the hull planks. Specifically on tracing the pattern onto okoume. From what I have read, most people reccomend using a utility knife to trace the cut lines from the patterns onto the ply, then mark the scribe lines, cut leaving about 3/4" so that matching hull planks can be fastened together with hotglue and cut at the same time.
I'm still trying to decide on a design as well, now I'm considering building a double for my first project. Can a double be paddled as a single easily, or do you specifically need two people? Once again, I'd like to utilize a kayak primarily for expeditions and fishing, (fresh water, No-whitewater) and would like for it to have the ability to handle a choppy surf if need be.

Petros
09-03-2008, 02:03 PM
to Kengrome:

Fiberglass would make a pretty good lashing I suspect, you simply want something that will not work lose. Nylon is not a good lashing material because it relaxes when wet and they get loose, so lashings should be polyester lace or string, not nylon or cotton. I have little experience with fiberglass, I made my first kayak using it, and I never wanted to touch the stuff again, thank you.

The poly-cotton fabric should work well, put it on a tight as possible. If you hand stitch the skin on (a single seam on the center of the deck is usually all it takes) use a "baseball" stitch with two needles and threads. It is like a shoe lace, you can get it real tight as you make each stitch. poly-cotton will likely not shrink very well, so be as neat and tight as you can when installing it. You might try this however, once the skin is on spray it with water to wet it out lightly and evenly and then take a very hot clothing iron and go over it slowly. You want it just below the temp where you will melt the polyester or char the cotton. If the poly will shrink at all, it will be just below where it will melt. You may get as much as 2-3 percent shrinkage, not much but enough to even out any puckers or wrinkles. Good luck.


To Fraggin,

You will save money by scratch building from plans only, but if your time is worth anything the kits are a bargain. They save A LOT of time and well worth it, it is a lot of tedious parts cutting out time. Savings is not only in cutting the material out, but in having to find it all and gather it together. There is not that much profit in the kits, they are not just materials kits, they include everything cut out for you, so they have a lot of labor into the kits. Also they get the materials in bulk prices from overseas, cheaper than you could get it small quantities. You might save as much $200-300, but it will be at the cost of a lot of extra build time. but check it out for yourself. I myself do scratch building, but there is very little I buy since I scrounge all my materials from salvaged lumber and supplies where ever I can.

I would not suggest a double. It is a lot more work, it is much heavier and they are not very pleasant to use either single or with a partner. The advantage to the kayak is to go explore places you can not reach with larger boats, you will not only have another person to consider where you go, but you will get frustrated whacking each other all the time. Even used as a single it will be heavy and clumsy not very maneuverable. It costs the same in time and money to build two singles than a double. IF you have two people to consider on this building project, something much better would be to build a larger cargo hauler single, and a smaller light weight single. Then you have two to choose from depending on the trip; for hauling or day paddling, and two to use when your partner or friend comes along.

I love kayaks, but a regular canoe is much better than a double kayak. It is faster to build than a kayak, carries more, is easier packing and it is better suited to use either as a single or a double. I have owned both, trust me, two single kayaks is way better than one double, and for maximum in flexibility and cargo hauling, a canoe is the way to go. Of course the canoe is not suited for surf or rouge water conditions.

ancient kayaker
09-06-2008, 11:54 PM
In your first post you mentioned using primarily for expeditions, fishing, and in choppy surf condiitons. That's a lot of somewhat conflicting requirements for a boat; you may be better off with several boats. however, if you are looking for an optimum compromise in a single boat you should definitely borrow or rent several and try them out in your intended conditions before you decide on a design.

There are some other issues in selecting a boat; give these some thought. For me, as an example, light weight is as important as anything else as I have to cartop to a lake, and my nearest one has very wide beaches that I have to cross. For me that indicates a small double paddle type canoe. I like the look of wood and I avoid glassing my boats since a really light boat can be handled with as much care as fine furniture; I do add metal stembands however.

An important factor in a boat for sea use is its behaviour in a wind. A boat that strongly insists on going either upwind or downwind can be exhausting or even dangerous when you wish to maintain another course. I prefer almost neutral behaviour with a slight upwind bias since upwind is hardest for paddling and a boat that wants to upwind allows me to concentrate on power not steering. Having said that, a rudder can be a blessing; if that is your choice bear in mind that some stern shapes just do not take to having a rudder attached.

You describe yourself as an avid woodworker not a professional one, so I assume your time is pretty much your own, in which case the plan option is almost certainly better for you that a kit, unless money is no option.

Oh, and good luck and welcome to the fraternity. A good bite from the boat building demon is incurable but a great way to go ...

fraggin
09-07-2008, 02:21 PM
Thanks for the advice.
I had thought about cartopping my potential kayak, but as it turns out, I see myself eventually owning at least two if not three. I have already located a trailer so cartopping them will not be a factor.

As far as my other requirements, I will have to admit that its been over a year since I have been to the coast even though its only a 2 hour drive. I guess I Could dismiss the requirement of having a kayak that could handle the surf, but, it would be nice if I found myself on a trip to the coast to have a kayak that I could put in the ocean.

Secondly, most of my fishing is done out of town on a smaller lake where my family has water front property. It's also a great lake for sight seeing, wildlife watching and exploring with a total of about 20 miles of shoreline. So, it would be nice to have a swift enough kayak just to navigate the shoreline in a day as well as have the ability to try out some of the popular fishing spots along the way.

I'm always dreaming up new expeditions to take, but these aren't the 5 month long kayak journeys that some of the hardcore kayakers fantisize about. Three or four days of camping/hiking/boating/fishing, etc is about the longest expedition I can get away with if you take my job/family into account. I'm also accustomed to minimalist and primitive camping/hiking and have walked off into the horizion in west texas with a sleeping bag, a hammock and essential survival gear packed in at less than 40 pounds and managed to survive for a few days so I'm accustomed to packing light.

I'm not really sure how to analyze a boats ability to paddle upwind, I have used small paddle boats on the lake before in which there was simply no fighting the wind if it was over 10mph. I suppose my method to overcome this kind of scenario was to paddle close to the bank just for safety measure.
I'm new to this idea completely, I have only been in a kayak once, and it was a rental at a state park. I spent all day paddling and immensely enjoyed it even thought it was nothing more than a plastic tub pointed on both ends with a seat.

I have given the idea of plans vs. kit quite a bit of thought, and I've decided that since many of the plans have you transfer the hull lines based on an offset, and since I've no experience in boat building, I will certainly got with a kit first. I am also thinking that I will buy some sheets of okoume and trace the parts on the kit onto the okoume so I will have a second kayak in queue.

I'm not a professional woodworker by any means. If I could make a living at it, then I would certainly change my status.

As for being bitten by the boat building bug, I'd have to say it's a compelling desire. I have been known to become compulsive about project ideas, but this is the first time I have tried to dismiss a project idea with no luck. It feels almost as if this is something that I MUST do...

rwatson
09-08-2008, 05:29 AM
Good advice on canoe design at

http://gorp.away.com/gorp/publishers/ics/how_cano.htm

fraggin
09-09-2008, 08:33 PM
Thanks for the link and advice.
After reading a bit more, I'd have to say that a strip plank kayak doesn't seem so intimidating. It appears that there is a lot of cutting and prepwork with a strong back, but otherwise, the construction seems simplified and straightforward. I would actually feel more comfortable building a strip kayak from plans than a stitch and glue from plans. It seems as if the strip plank method would be more forgiving. Am I naieve in thinking that I would be able to pull off a strip plank kayak as my first boat building project? Or should I stick with a Stitch and Glue Kayak kit?

rwatson
09-09-2008, 08:46 PM
If you are pretty comfortable with woodworking, a strip plank shouldnt be a real problem.

My experience is that strip planking is one heck of a lot of work, Just bloody tedious.

If you want to get on the water quickly and easily, plywood is the go.

If you are a masochist, or you have to have that rounded timber look, or someone is paying you for your time - go strip planking,

kengrome
09-10-2008, 11:15 AM
Here's one of my recent designs, an almost 16 footer with an open cockpit design like a surf ski. At first it started as a skin-on-frame design but later I decided to build it in 4mm plywood.

Although the cockpit is open the coaming is high and designed close to my body in paddling position, so it should shed waves without needing a skirt. I paddle in the tropics so I didn't want a skirt -- but I didn't want the cockpit to take on any more water than necessary either --thus the almost form fitting coaming. I also like my knees higher than is possible in some common kayaks so this boat should be a good fit for me.

It is supposed to be really easy to build. It has a peaked deck that's a perfectly straight line from the high points on the stem and stern, and this will make deck building a piece of cake. The cockpit opening will be cut out of the deck *after* the coaming has been installed. This makes the coaming a structural component and eliminates the need for some internal stiffeners.

The angled bulkhead at the front of the cockpit serves as a footrest, and the angled bulkhead behind the paddler serves as a backrest. There are two more bulkheads half way between the ends and the angled bulkheads to create sealed airtight flotation compartments in the ends of the hull.

I plan to use a simple foam pad for a seat in order to keep my weight as low as possible. I'm leaving 6 inches of forward / aft space in the cockpit in case I have to sit a bit forward or aft for the proper balance. I'll use foam pads to fill in this space and 'wedge myself in' so I feel snug and comfortable.

woodrat
09-11-2008, 07:40 PM
skin on frame is fast and cheap and fun. use artifiical sinew from the leather supply store for lashing everything.

I have paddled a night heron and I think it is nice boat (i paddled a strip built one) but it is not easy to turn in tight quarters. The Arctic Tern is a very nice boat, but I would stick with the 14' version. I think the 17 is too big all around for my tastes.

I've built two skin on frame kayaks, one designed by a friend and one a replica of a west greenland boat in the national museum of Finland. I paddle a NDK romany as my work boat.

ancient kayaker
09-11-2008, 11:39 PM
Just a word on different construction techniques and design flexibility:

For stitch and glue you must have accurate dimensions of the ply planks when flat so they form the correct hull shape when stitched. You can't modify the hull at all; you might expect that increasing the length of the planks by say 20% would simply increase the hull length by the same amount but it doesn't work out, the shape is affected in the other dimensions, although this may be less evident in long skinny hulls like kayaks. The hull shape is determined entirely by the plank shapes and the forms are just temporary props to support the planks while assembling. The inside of a non-professional-built stitch and glue hull is rarely pretty unless you are very careful, but its mostly covered by the decks in a kayak. In a canoe that's what you will be looking at when you are paddling.

For strip planking the hull shape is determined entirely by the forms and their position on the strongback. This means that you can work directly from the dimensions of the hull and allows you to modify the hull somewhat. Accuracy of forms and strongback is paramount. There are several different methods of applying the strips, top-down, bottom-up, and hybrid, which affects appearance and sometimes level of difficulty. You will likely spend more time sanding than anything else and glassing is essential to provide cross-grain strength. It seems a shame to me to spend all that time on the inside then cover it with decks; but a canoe in this construction is pretty both sides ...

Glued lapstrake construction also uses forms in a similar way to strip planking and allows you to build a ply hull with a measure of design freedom. Again it is pretty both sides; I haven't built one but there are several books.

Skin-on-frame boat designs are also easy to modify, they are also easy to build and very light. They are a lot tougher than you might think.

I prefer to build ply hulls using chine logs instead of glass tape and epoxy fillets inside the seams and I omit the glass and epoxy for lightness since there is adequate strength in the ply and seams. Almost as light as a skin boat ...

fraggin
09-12-2008, 10:51 AM
Buy skipping the glass and epoxy, how durable is the boat with the okoume exposed? How long can you expect a ply kayak to last without glassing the hull?

soquetero
09-12-2008, 11:12 AM
How do you post a question in this forum? Thank you. Dennis

ancient kayaker
09-12-2008, 04:30 PM
Buy skipping the glass and epoxy, how durable is the boat with the okoume exposed? How long can you expect a ply kayak to last without glassing the hull?

I don't know; my boats have been self-designed while I learned about boat design (I am a retired electrical engineer with far too much time on my hands) so the first boats were learning experiences. One learns more by failure than success ...

However, my current wood canoe is a delight, well under 20 lb so I can carry it in one hand without effort, it is easy to lift on or off my minivan, fast and effortless to paddle, lots of space and it accommodates the frailties of age better than my kayaks. Because it is so light it is easier to treat it with care. It's also the only boat I've had that gets compliments.

I'm a day paddler. I carry my baby over the beach, place it in the water and get in, reverse the process when I'm done. Scraping over the occasional submerged log leaves hardly a mark. The only sign of wear from one season of use is some tiny dents on the gunnel from the roof rack - I use foam pads now so that should not get worse.

Interestingly, my factory-built plastic kayaks have far more chips and scratches on them. They are three times heavier so they get battered while I struggle to get them on/off the roof rack, and they are harder to get in/out of so I have to beach them.

Unless you do the whitewater thing or like to assault stony beaches frequently an un-glassed boat comes to little harm from use. Water isn't particularly abrasive.

I would definitely glass a boat intended for more arduous use, also a larger boat that would be left floating for long periods.

rwatson
09-12-2008, 09:46 PM
thats the truth ancientK, wood by itself is a miracle product.

Hell, the indians only used birchbark. The lightest of course is fabric covered,

The only downside, is that most kits expect epoxy on at least the chine joins. If ya gotta mix up the goo for that, then you might as well go the whole hull and get full structural benefit, and avoid that crappy fairing job where the cloth finishes on the outside of the hull. And if you go the whole hull, you might try for clear glowing wood finish for looks.

Commercial craft are always far heavier, and once you try a lightweight self built model, you will never go back.

View Full Version : New Here, Hi. Want to Build a Plywood Kayak